🏭 Factory Management Services
We support manufacturing units, MSMEs, and startups with end-to-end factory management and audit services.
1️⃣ Production & Operations Management
Daily, Weekly, and Monthly Production Planning & Scheduling
Raw Material Procurement and Inventory Management
Production Line Supervision and Output Optimization
Machine Utilization Record and Downtime Analysis
Quality Control and QMS Coordination (Internal / External Lab Testing)
Productivity Improvement and Cost per Unit Analysis
In-process Quality Inspection (IPQC)
Work Order Management and Production Target Tracking
Process Flow Mapping and Workflow Optimization
2️⃣ Factory Audit & Legal Compliance
Factory Act, Labour Law & Industrial Safety Compliance Audit
Fire & Electrical Safety Audit
Environmental Compliance (Pollution Control Board, Waste Disposal, Emissions)
Industrial Health & Hygiene Audit
5S / Lean / ISO Internal Audit
Energy & Water Audit
Documentation Review & Corrective Action Reports
Audit Action Taken Report (ATR) Preparation and Submission
3️⃣ Staff & HR Management
Shift Allocation, Duty Roster & Attendance Tracking
Worker Induction and Skill Training (Safety, SOP, 5S, Equipment Use)
HR File Management (Joining, Appraisal, Promotion, Leave)
Payroll, Wages, Bonus, and Overtime Management
ESI, PF, Gratuity, and Statutory Compliance Support
Disciplinary & Grievance Handling
Recruitment Assistance for Factory-Level Manpower
Performance Evaluation & Incentive Planning
4️⃣ Documentation & Master File Creation
Complete Factory Master File (Factory Act + Safety + HR + Quality + Environment)
Standard Operating Procedures (SOPs) and Work Instructions
Job Descriptions and Training Records
Machine Logbooks and Production Reports
Incident / Accident / Non-Conformance (NCR) Reports
Maintenance, Calibration, and Audit Record Files
Monthly and Annual Compliance Reports
Digital Document Management (Soft Copy Archiving System)
5️⃣ Equipment & Maintenance Management
Preventive & Predictive Maintenance Planning
Machine Health & Performance Monitoring
Calibration of Machines and Measuring Instruments
Breakdown Maintenance Support & Record Keeping
Spare Parts & Tools Inventory Management
Maintenance MIS (History Card / AMC / Service Record)
Utility Equipment Monitoring (Boiler, Compressor, DG, Chiller, RO, ETP)
6️⃣ Safety & Risk Management
Safety Induction & Annual Refresher Training
PPE (Personal Protective Equipment) Distribution and Record
Fire Extinguisher & Emergency Alarm Maintenance
Fire Drill & Evacuation Plan Preparation
Risk Assessment (HIRA / JSA) and Mitigation Planning
Safety Signage, Layout & Equipment Safety Audit
Accident Investigation and Root Cause Analysis
First Aid & Emergency Response Management
7️⃣ Process Optimization & Cost Control
Workflow and Process Time Study
Bottleneck Identification and Line Balancing
Energy & Resource Consumption Analysis
Productivity & Efficiency Improvement Programs
Cost Control Reports & Resource Optimization Plans
Kaizen / Lean / Continuous Improvement Projects
Benchmarking & Performance KPI Analysis
Productivity Dashboard Development
8️⃣ Quality & Laboratory Management
Quality Management System (QMS) Implementation
Inward / Process / Final Quality Inspection
Sampling & Lab Testing Coordination
Calibration & Equipment Validation
Root Cause Analysis & Corrective Action Reports (CAPA)
Product Standardization (FSSAI / BIS / ISO / ASTM Standards)
Quality Manual, Formats & Work Instructions Preparation
9️⃣ Reporting & MIS (Management Information System)
Daily, Weekly, and Monthly Production Reports
Maintenance & Calibration MIS
HR & Attendance MIS
Audit & Compliance MIS
Stock & Material Consumption Reports
Management Dashboard & KPI Monitoring
10️⃣ Factory Setup & License Support (Add-on Services)
Factory Plan Layout & Machinery Setup
MSME / Udyam Registration
Factory License under Factories Act
Pollution Control Board (Consent to Establish / Operate)
Fire NOC, Labour License, and Local Authority Clearance
FSSAI / BIS / ISO Certification Support
Industrial Consultancy for New Plant Establishment
11️⃣ Training & Capacity Building
Safety Training (General / Chemical / Machine Specific)
5S & Lean Manufacturing Training
Quality & Productivity Improvement Programs
Supervisor and Shift In-charge Development Training
Documentation & Record-Keeping Workshops
